Full Auto-Production Linked Line with Washing Machine, Oven, Filling Machine for New Type Penicillin Bottles of 2-20ml
Description:
New Type High-Quantity and High-Yield Full Auto-Production Linked Line with Washing Machine, Oven, filling Machine is specially Designed to produce penicillin bottles. It is accorded with G.M.P. Standard. This Linked Line is consists of Model QCLX40 Vertical Type Ultrasonic Washing Machine, Model SZAX620/58 Heating Air Circulating Tunnel Type Sterilizing Oven, and Model DGSX8 filling and Cork-Putting Machine. It is equipped with advanced instruments which are produced both inside and outside the country and adopts PLC program control and touch screen operation mode, and so, it is can achieve the advanced level in some aspect such as high productive capacity, high technology quality, stable function, reliable operation and beautiful outward etc..
This linked line can complete some process-steps such as ultrasonic coarse washing, the washing for external wall of bottle, high pressure tracing spraying alternately using water and steam by inserts the syringe needle into the bottle, heating air circulating drying and sterilizing, straight line tracing and hofilling and oscillating cork-arranging, cork-putting and cork-pressing by rotating disk etc.. This linked line is suitable to produce the penicillin bottles of various specifications. The unit equipment which is composed this linked line may be use solitarily. |
Major Equipments:
1. Model QCLX40 Vertical Ultrasonic Bottle Washing Machine
2. Model SZAX620/58 Tunnel with Heating Air Circulating Type Sterilizing Oven
3. Model DGS8 Filling and Cork-Putting Machine
Suitable specification: For New Type Oral Liquid Bottles of 5-25ml.
Satisfies the quality requirements of G.M.P. Standard. |
The Schematic Diagram of the Production Linked Line with Washing Machine, Oven, Filling and Capping Machine for New Type Penicillin Bottle: |
 |
Operating Principle:
The bottles in bulk are putted into ultrasonic washing tank. After ultrasonic washing for about 80 seconds, the bottles are fed to lifting driver wheel by bottle feeding spiral conveyer and into a big drum and clamped by a manipulator and than turn over for 180° (bottle mouths downward) and clockwise rotated along with the big rotating disk. 6 groups jet pipes which equipped with jet needles and under the lower of big rotating disk tracks and inserts the jet needles into the bottles and completes the spraying for inside bottle according to the procedures: spraying for two times, using circulating water; spraying for once, using compressed air; spraying for two times, using purifying compressed air again. Meantime completes the praying using water and compressed air for outside bottles, so far, the washing technology for bottles is completed. The washed bottles turn over for 180° (bottle mouths upward) by manipulator and fed into a tunnel type oven by driver disk. This bottle washing machine can control the productive capacity by frequency conversion and speed change functions, and can control and adjust the sequential coordination of each procedure.
The bottles are fed into tunnel type oven by bottle washing machine and conveyed into preheat zone, high temperature sterilizing zone and cooling zone by a horizontal mesh-belt and a side belt. After sterilizing and removing heat source, the bottles are fed out of oven and into bottle filling and corking machine. High temperature sterilizing zone is composed a hot-air circular system by high temperature blower fan, heater, high temperature and high efficiency filter and blower fan. Neat hot-air is supplied continuously through the bottles which on the mesh-belt, and so, both the requirement of heating and removing heat source, and the protection of 100 stage laminar flow are reached. The preheat section is composed by blower fan and high efficiency filter; the cooling section is composed a cooling system by blower fan, high efficiency filter and exhaust blower to cool the bottles and realize the protection of 100 stage laminar flow. This machine adopts PLC to control and adjust the functions of each parts also adopts touch screen display to complete operation. This machine is equipped with a device to replenish fresh air continuously, also equipped with a superior digital type temperature controller to control the temperature. The blower fan features speed adjustment by frequency conversion; the mesh-belt features mechanical stepless speed change, fault diagnosis and trouble shooting.
The bottles are fed into the bottle arranging tray of Model DGSX8 Bottle Filling and Corjing Machine and arranged become a ordered uniline state and through in turn some stations such as front nitrogen filled, filling, after nitrogen filled and cork-pressing by the drive of bottle feeding track and conveying screw bolt. The bottles are completed filling on the filling station, and so, the protection of medicinal liquid for filling and nitrogen filled are realized. The filling work is completed by 8 glass pumps. The filling volume can be either unified adjusts or solitary fin adjusts. After filling, the bottles will be separate one by one and moved in a line speed same as the speed of cork-pressing wheel and the bottles feeding track, and completed a cork-pressing action. The rubber corks are arranged by electro-magnetic oscillation cork-arranging funnel and fall down on cork-pressing wheel along the track and attracted. Then, the rubber corks rotated synchroniztically along with cork-pressing wheel and rolled into the bottle mouths one by one, and so, the cork-pressing (completed corking or semi-corking) process is completed. Whole operation is under the protection of 100 stage laminar flow purifying device and realized by man-machine interface which in the electric cabinet.
|
Major Technical Parameters of Unit Equipments: |
| 1. Model QCLX40 Vertical Ultrasonic Bottle Washing Machine: |
 |
Description:
Model QCLX40 Ultrasonic Type Washing Machine is applied is applied to wash ampoules, Penicillin bottles, infusion bottles etc. which outside diameter all are Ф10-30mm.
■ Washing quality satisfies the GMP standard.
■ Simple and Practical operation is due to the mode of bottle feeding is in bulk
■ Mode of bottle clamping using manipulator can be use for multi-specifications bottles
■ Adopted the modes of tracking and inserting for washing using water and gas to ensure bottle washing quality and low consumption of water and air
■ Adopted PLC control and touch Screen for display and operation.
■ Can Supply GMP verification documents and give assistance for that pass GMP verification. |
Operating Theory:
The bottles in bulk are putted into ultrasonic washing tank. After ultrasonic washing for about 8 seconds, the bottles are fed to lifting driver wheel by bottle feeding spiral conveyer and into a big drum and clamped by a manipulator, and turn over for 180(bottle mouths downward) and clockwise rotated along with the big rotating disk. 6 groups jet pipes which equipped with jet needles and under the lower of big rotating disk tracks and inserts the jet needles into the bottles and completes the spraying for inside` bottle according to the Procedures: Spraying for two times, using circulating water; spraying for once, using compressed air; spraying for once, using fresh water; spraying for two times, using purifying compressed air again. Meantime completes the spraying for outside bottles, so far, the washing technology for the bottles is completed. Washed bottles turn over for 180 again (bottle mouths upward)by manipulator and fed into a tunnel type oven by drive disk .This machine can control the productive capacity by frequency conversion and speed change functions, and can control and adjust the sequential coordination of each procedure. |
Major Technical Parameters:
Power Supply |
380V 50Hz |
Gross Power |
13kw |
Ultrasonic Power |
600W 27kHz |
Washing Range |
For Antibiotic Bottle and Oral Liquid Bottles: φ10－φ30mm |
Production Capacity |
12000 Bottles/h (Max) |
Pressure of Purifying Compressed Air |
0.2Mpa |
Water Pressure |
0.3-0.4Mpa |
Water Consumption |
0.38m3/h |
Air Pressure |
0.35-0.45Mpa |
Air Consumption |
30m3/h |
Breaking Rate |
＜1% |
Weight |
About 2000kg |
Overall Size |
2070×2100×1300(mm)(L×W×H) |
|
2. Model SZAX620/58 Tunnel with Heating Air Circulating Type Sterilizing Oven |
 |
Description:
Model SZAX620/38(58) Type Hot-Air Circulating and Sterilizing Oven is applied to dry and sterilize for antibiotic bottles, ampoules and infusion bottles.
■ Satisfies the GMP Standard
■ Hot-air circulating heating mode features high temperature evenness degree and low energy consumption
■ Complete 100 stage laminar flow purifying device
■ Adopted PLC control and touch screen for display and operation
■ Adopted advanced intelligent control device to record and display the temperature, air volume and the speed of mesh-belt
■ Can supply GMP verification documents and give assistance for that pass GMP verification |
Operating Theory:
The bottles are fed into runnel type oven by bottle washing machine and conveyed into preheat zone, high temperature sterilizing zone and cooling zone by a horizontal mesh-belt and a side belt. After sterilizing and removing heat source, the bottles are fed out of oven and into bottle filling and corking machine. High temperature sterilizing zone is composed a hot-air circular system by high temperature blower fan, heater, high temperature and high efficiency filter and blower fan for damp-hot steam. Neat hot-air is supplied continuously through the bottles which on the mesh–bolt, and so, both the requirement of heating and removing heat source, and the protection of 100 stage laminar flow are reached. The preheat section of 100 stage laminar flow are reached. The preheat section is composed by blower fan and high efficiency filter; the cooling section is composed a cooling system by blower fan, high efficiency filter and exhaust blower fan and high efficiency filter; the cooling section is composed a cooling system by blower fan, high efficiency filter and exhaust blower to cool the bottles and realize the protection of 100 stage laminar flow.
This machine adopts PLC to control and adjust the functions of each parts, also adopts touch screen display to complete operation. This machine is equipped with a device to replenish fresh air continuously, also equipped with a superior digital type temperature controller to control the temperature. The blower fan features speed adjustment by frequency conversion; the mesh-belt features mechanical steeples speed change, fault diagnosis and trouble shooting. |
Major Technical Parameter:
Power Supply |
380V 50Hz |
Gross Power |
≤58kw (General About 40kw) |
Rage of Temperature Adjustment |
300℃ (may be up to 350℃ if use the imported
high-temperature and high-differentia filter) |
Transmission Mode |
Mesh-Belt Type |
Width of Conveying Belt |
620mm |
Laminar Flow Purifying Stage |
100 Stage |
Cooling Mode |
100 Stage Vertical Laminar Cooling |
Control of Wind Speed |
Speed Change by Frequency Converter |
Air speed control |
frequency conversion mode |
Weight |
About 4000kg |
Noise |
≤70dB |
Overall Size |
4988×2100×2315(mm)(L×W×H)
(For Unit Equipment or On-Line) |
|
Productive Capacity:
100-370 bottles/min |
3. Model DGS8 Filling and Cork-Putting Machine |
 |
Description:
Model DGSX8 Penicillin Bottle Filling and Corking Machine adopts some technology such as filling mode using straight line tracking, cork-putting and cork-pressing using disk, so, it is a high output and ideal equipment and is applied to bottle filling and corking for water injection agents, freezing and drying agents.
■ Satisfies the GMP standard
■ High output is due to filling, cork putting and cork pressing using tracking disk with 8 stations.
■ Supplied with the devices to ensure both failure to fill with shortage of bottles, and shutdown when bottles are turned
■ Adopted PLC control and touch screen for display and operation
■ Adopted a speed control mode using frequency converter to control the productive capacity
■ May be supplied with 100 stage laminar flow protection device Can supply GMP verification documents and give assistance for that pass GMP verification. |
Operating Theory:
The bottles are fed into the bottle arranging tray and arranged become a ordered uniline and through in turn some stations such as front nitrogen filled, filling, after nitrogen filled and cork-pressing by the drive of bottle feeding track and conveying screw bolt. The bottles are completed filling on the filling station, as so, the protection of medicinal liquid for filling and nitrogen filled are realized. 8 glass pumps complete the filling work. The-filling volume can be either `unified adjusts or solitary fin adjusts. After filling, the bottles will be separate one by one and moved in a line speed same as the speed of cork-pressing action. The rubber corks are arranged by electro-magnetic oscillation cord-arranging funnel and fall down on cork-pressing wheel along the track and attracted. Then, the rubber corks synchronistical rotated along with cork-pressing wheel and rolled into the bottle mouths one by one, and so, the cork-pressing (completely corking or semi-corking) process is completed. Whole operation is realized by man-machine interface which in the electric cabinet. |
Major Technical Parameters:
Power Supply |
380V 50Hz |
Suitable Specifications |
2-20ml |
Gross Power |
2kw |
Production Capacity |
200 Bottles/min |
Metering Error |
±2% |
Breaking Rate |
≤1% |
Qualifying Rate of Cork-Putting |
≥98% |
Exhaust Capacity of Vacuum Pump |
20m3/h |
Weight |
About 800kg |
Overall Size |
3000 ×900×1700(mm)(L×W×H) |
|
Major Technical Parameters of Production Line:
Suitable Specifications |
φ22-φ30mm of Bottle Dia |
Production Capacity |
130-200 Bottles/min |
Qualifying Rate of Clear Degree in Bottle Washing |
≥98% |
Breaking Rate in Bottle Washing |
≤1% |
Error of Bottling Quantity |
±2% |
Qualifying Rate of Cork-Putting |
≥98% |
Qualifying Rate of Capping |
≥98% |
Consumption of Fresh Water |
0.38m3/h (Pressure of Fresh Water: 0.15Mpa) |
Consumption of Compressed Air |
30m3/h (Pressure of Compressed Air: 0.2Mpa) |
Sterilizing Temperature |
300℃ (For Chinese Products)
350℃ (For Imported High-Temperature and High-Temperature Filter) |
Clean Degree of Air Lamina Flow |
100 Stage |
Exhaust Capacity |
20m3/h |
Gross Power |
69kw |
Gross Weight |
About 6000kg |
Overall Size |
1160 ×1800×2700(mm)(L×W×H) |
|
Characteristics of Production Line:
■ Production capacity can up to 200 bottles/min.
■ The unpacked bottle-feeding mode of bottle washing machine make the operation becomes more simple and reliable.
■ In the bottle washing machine, the bottle capping mode which using a robot may be suitable various specifications.
■ The tracing and insert washing mode and the use of spraying by water and steam can ensure the water and steam.
■ The heat air circulating heating mode of oven can ensure the temperature become more uniform and reduce energy consumption.
■ The oven is equipped with advanced instruments which are produced at home and abroad. The control system is advanced and sensitive; it's function is stable and reliable. The operation is easier.
■ A speed adjustment mode which using a frequency converter can control the production capacity of this production line.
■ An interlock device of this production line can control the balanced production for three equipments of production line.
■ Each equipment of this production line is supplied with the PLC program controller, and whole operation process is may be display by touch screen.
■ The filling machine is supplied with a function which can ensure that failure to fill with shortage bottles and is installed a device which can automatic stoppage when the bottles are reverse.
■ We can supply G.M.P. verification documents and give assistance to pass G.M.P. verification. |
Configuration of Production Line:
NO |
Equipment Name |
Model NO. |
Origin |
1 |
Programmable Controller |
FXIS-30MR |
Japan |
2 |
Frequency Converter |
VFDOISM43A |
Japan |
3 |
Man-Machine Interface |
MT200D |
Taiwan |
4 |
Temperature Controller |
GCD-23AS/R |
Japan |
5 |
Indicating Light |
AD16 |
France |
6 |
Air Switch |
|
France |
7 |
Micro-differential Pressure Meter |
Series 2000 |
U.S.A |
8 |
Water Pump |
CR5-8 |
Denmark |
9 |
Glass Pump |
20ml |
Shanghai |
10 |
Solenoid Valve |
ZCS20 DC24V |
Sino-foreign Joint venture |
11 |
Temperature Recording |
EX-11-03, EL-23603 |
Sino-foreign Joint venture |
12 |
Ultrasonic Wave Instrument |
XFQ1000W 27KHz |
Shanghai |
13 |
Pressure Gauge |
60ZT 1Mpa |
Shanghai |
14 |
Stainless steel Heat Pipe |
380V 1500W |
Shanghai |
15 |
Direct-Current Speeder |
ZKS 0.5KW |
Shanghai |
16 |
Solid-State Relay |
H3100 EK |
Beijing |
17 |
Electromagnetic Dog. Coupling |
DLYD-16 |
Tianjing |
18 |
Blower Fan (Air-In) |
YDF-2.24A-4S,DF-2.8 |
Nanjing |
19 |
High-temperature and
High-Differential Filter |
GK,GKW
(may be a imported one) |
Suzhou |
20 |
Push-Button |
La39 |
Japan |
|
| |
|
